Solid Wood Flooring - Stiles Machinery https://stilesmachinery.com/process/solid-wood-flooring/ Machinery Solutions for Leading Manufacturers Fri, 07 Feb 2025 18:47:45 +0000 en-US hourly 1 https://wordpress.org/?v=6.8 OSI Machinerie Self-Centering Sander https://stilesmachinery.com/series/osi-machinerie-self-centering-sander/ Wed, 20 Mar 2024 21:09:59 +0000 https://stilesmachinery.com/?post_type=models&p=14375 Inspired by the successful concept of the planer’s Self-Centering Technology, the brand-new Self-Centering Sander (SCS) from OSI Machinerie offers you maximum machining precision. This technology makes optimal use of every single board, regardless of the type of defects (cupped, twisted, cambered, splitted), which considerably increases material yield. This patented self-centering concept maximizes your surface preparation.…

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Inspired by the successful concept of the planer’s Self-Centering Technology, the brand-new Self-Centering Sander (SCS) from OSI Machinerie offers you maximum machining precision. This technology makes optimal use of every single board, regardless of the type of defects (cupped, twisted, cambered, splitted), which considerably increases material yield. This patented self-centering concept maximizes your surface preparation.

The self-centering sander machines each board, on each side simultaneously, to the desired thickness. Its simplicity of use and high performance gives you the possibility of getting different types of finishes.

The SCS can be used for a variety of different manufacturing applications:

• Truck floors
• Doors and windows
• Furniture
• Cabinets
• Components
• Veneer
• Plywood

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System TM Opti-Solutions https://stilesmachinery.com/series/system-tm-opti-solutions/ Fri, 01 Dec 2023 21:23:59 +0000 https://stilesmachinery.com/?post_type=models&p=13052 Customized System Solutions With more than 40 years of experience and more than 300 running lines worldwide, System TM is a leading global supplier of customized solutions to the solid wood industry. System TM offers customized system solutions using the latest technology and high levels of machine-to-machine integration. They’re designed with minimum need for human…

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Customized System Solutions

With more than 40 years of experience and more than 300 running lines worldwide, System TM is a leading global supplier of customized solutions to the solid wood industry. System TM offers customized system solutions using the latest technology and high levels of machine-to-machine integration. They’re designed with minimum need for human intervention and high levels of self-regulation to uphold maximum manufacturing efficiency, uptime and use of wood resources.

Opti-Solutions are characterized by:

  • System TM’s optimizing software – the only software available optimizing on both wood resources and the overall line capacity.
  • System TM’s individual design. The lines are individually designed and manufactured, always considering the customer’s production and main machines. This ensures our customers high-performance materials handling, and 100% workpiece control throughout the line.
  • Low labor costs and optimal utilization of the wood, ensure our customers to stay competitive in the global market.
  • Higher efficiency for all main machines.
  • Automatic production changeover from one central computer.

Door Manufacturing

Door Manufacturing Woodworking Stiles Machinery Automation

This Opti-Solution is an optimizing cross-cut line consisting of an Opti-Feed 6000 automatic feeding system that destacks, separates and turns the workpieces before a ripsaw. The ripsaw splits the workpieces before a moulder that calibrates the top and bottom surface for an optimal scanning detection. Two Opti-Kap 5003 cross-cut saws cuts the wood according to the scanning result for the best wood utilization. After cross-cutting, the workpieces are sorted for finger joint or fixed lengths components. All workpieces are stacked by four automated Opti-Stack 3000 stacking machines.

Building Component Manufacturing

Building Components Manufacturing Off-Site Construction Lean Manufacturing Solutions

This Opti-Solution is a material handling system that consists of four feeding systems, model Opti-Feed 6000, feeding four different qualities to two high frequency laminating presses.

After laminating, the beams are separated in a buffer system and automatically transported to two grading and repair stations. If needed, the beams are repaired manually by two operators. After the grading and repair stations the beams are transported through a multi head cross-cut saw, model MK2 where the ends are trimmed before moulding.

After the moulder the beams are once again quality checked and repaired if needed, then labelled and transported to the automated stacking machine, model Opti-Stack 6000.

Flooring Manufacturing

Flooring Manufacturing Solid Wood Woodworking System TM

This Opti-Solution is an optimizing cross-cut line consisting of an Opti-Feed 6000 feeding system, that feeds batches of workpieces to a planer. After the planer, the workpieces are automatically transported to a Microtec 502 scanner including x-ray, for detection of defects and quality.

Through a queue control system, the workpieces are then transported to three optimizing cross-cut saws model Opti-Kap 5003, that cuts the workpieces into flooring components. The cross-cut components are then sorted according to the correct lengths, qualities and widths.

Moulding & Millwork Manufacturing

Moulding Architectual Millwork Woodworking Machinery

This Opti-Solution is a material handling system consisting of an automatic infeed system model Opti-Feed 6000, that automatically feeds the workpieces to a bandsaw. The bandsaw splits the workpieces into two or three pieces, and the workpieces are subsequently singulated and orientated in the correct order before entering a moulder.

After the moulding process, the workpieces are transported to a double-end tenoner for end profiling, and afterwards automatically bundled in a bundling station. The bundled workpieces are immediately strapped or folioed, and then stacked into big packs by an automatic stacking machine model Opti-Stack 6000. After stacking the full pack is then folioed and strapped

Pallet Manuacturing

Pallett Manufacturing Machinery Optimization System TM

This Opti-Solution is a multi head cross-cut line consisting of an automatic infeed system model Opti-Feed 6000, that automatically feeds the workpieces to a feeding chain conveyor.

The feeding chain conveyor creates layers of the workpieces and feed the layers into a multi head cross-cut saw model MK5, for multiple cross-cutting. The cross-cut workpieces are then transported to a continuous stacking machine model Opti-Stack 6000, also capable of placing stabilizing sticks in the packs if needed. After stacking, the packs are automatically separated and transported to a strapping area.

Furniture Manufacturing

Furniture Manufacturing Equipment Woodworking Machinery

This Opti-Solution is an optimizing cross-cut line consisting of an automatic infeed system model Opti-Feed 6000. The infeed system feeds the raw material to a moulding machine, that splits the workpieces into lamellas. After the moulder, the lamellas are automatically singulated and transported to a Microtec Goldeneye 501 scanner, for detection of defects and quality.

Through a queue control system, the workpieces are then transported to two optimizing cross-cut saws model Opti-Kap 5003, that cuts the workpieces into furniture components.

After cross-cutting, the components are sorted for either finger joint components or fixed lengths, stacked manually or automatically by four stacking machines model Opti-Stack 3000.

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System TM Opti-Stack 9000 https://stilesmachinery.com/series/system-tm-opti-stack-9000/ Fri, 01 Dec 2023 21:06:54 +0000 https://stilesmachinery.com/?post_type=models&p=13049 Material Handling Automation The Opti-Stack 9000 has been developed to meet the solid wood industry’s demand for increased material handling automation. Opti-Stack 9000 is a highly flexible stacking machine, easily combinable with other System TM machines. Opti-Stack 9000 can stack short and very long workpieces in various patterns. Opti-Stack 9000 offers a wide range of…

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Material Handling Automation

The Opti-Stack 9000 has been developed to meet the solid wood industry’s demand for increased material handling automation.

Opti-Stack 9000 is a highly flexible stacking machine, easily combinable with other System TM machines. Opti-Stack 9000 can stack short and very long workpieces in various patterns.

Opti-Stack 9000 offers a wide range of standard options which can easily be integrated upon or after purchasing the stacking machine.

Some of the standard options for the stacking machine include brick or zigzag stacking, stick placing for pack stabilizing or drying processes, multiple even-end positions of either single workpieces or workpieces cross-cut into multiple lengths and turning devices.

Benefits

  • Stacking of uniform or random lengths and widths
  • Stacking of lengths up to 25,000 mm
  • Minimizes hard and repetitive manual labor
  • Capacity increase of the main machines
  • Gentle handling without damaging workpieces or layers

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System TM Opti-Kap 5100 Series https://stilesmachinery.com/series/system-tm-opti-kap-5100-series/ Fri, 01 Dec 2023 18:39:38 +0000 https://stilesmachinery.com/?post_type=models&p=13034 Optimizing Through Feed Cross-Cut Saw The impressive power, intelligent performance and high level of safety of the Opti-Kap 5100 series has changed the standard of future optimizing cross-cutting with maximum capacity performance. The forward motion of workpieces inside the saw is achieved as a result of 9 servo driven bottom rollers and 9 double pneumatically-activated…

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Optimizing Through Feed Cross-Cut Saw

The impressive power, intelligent performance and high level of safety of the Opti-Kap 5100 series has changed the standard of future optimizing cross-cutting with maximum capacity performance.

The forward motion of workpieces inside the saw is achieved as a result of 9 servo driven bottom rollers and 9 double pneumatically-activated pressure rollers. Both the driven and the pressure rollers are double-supported to ensure maximum contact with the workpieces and to guarantee excellent accuracy and an exceptional capacity.

The saw blade has a circular movement driven by a servo motor, ensuring a smooth saw blade stroke for optimal kerfs and minimizing the tear-outs during cross-cutting. The Opti-Kap 5100 series automatically recognizes lengths, as well as marked/scanned defects. Ultimately, it cuts the workpieces into components with an accuracy of ± 0.75 mm (0.03”) in cross-cut lengths up to 1,000 mm (39’’).

Benefits

  • Integrated infeed rollers and outfeed belt for optimum handling of workpieces
  • Smooth circular saw blade stroke for optimum kerfs to ensure minimum tear-outs during cross-cutting
  • System TM’s software control for optimum uptime and exceptional capacity
  • Intelligent double top pressure rollers for precise and fast positioning of workpieces
  • 9 heavy-duty, double side-supported bottom and top rollers to achieve high capacity with precise cut accuracy
  • Motorized adjustment of various wood dimensions (optional)
  • Fixed mechanical waste gateway for optimum and quick discharge of waste and defect workpieces
  • Integrated waste conveyor belt for optimum sawdust collection and elimination.
  • Central lubrication of all major ball bearings.
  • May be upgraded to operate with automatic infeed (Opti-Feed), stacking (Opti-Stack), finger-jointing (Opti-Joint) and scanning technology
  • High attention to operator safety and machine reliability

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System TM Opti-Kap 3100 Series https://stilesmachinery.com/series/system-tm-opti-kap-3100-series/ Fri, 01 Dec 2023 18:15:18 +0000 https://stilesmachinery.com/?post_type=models&p=13028 Optimizing Through Feed Cross-Cut Saw An optimizing cross-cut system ensures optimal resource utilization with minimal waste, resulting in high yield and production efficiency. Characterized by its user-friendly design, the Opti-Kap 3100 offers simple, fast and reliable operation. Its highly flexible saw automatically measures, optimizes and cuts incoming timber into components. The Opti-Kap 3100 series automatically…

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Optimizing Through Feed Cross-Cut Saw

An optimizing cross-cut system ensures optimal resource utilization with minimal waste, resulting in high yield and production efficiency. Characterized by its user-friendly design, the Opti-Kap 3100 offers simple, fast and reliable operation. Its highly flexible saw automatically measures, optimizes and cuts incoming timber into components.

The Opti-Kap 3100 series automatically recognizes lengths, marked or scanned defects, and cuts them into components with an accuracy of ± 1 mm (0.039”) in cross-cut lengths up to 1,000 mm (39’’). In order to achieve the accuracy and capacity required in large workpiece dimensions, the saw is equipped with 6 servo driven bottom rollers and 6 pneumatically activated pressure rollers. Both the driven and the pressure rollers are double supported, to ensure maximum contact to the processed workpieces.

The Opti-Kap 3100 is a versatile machine that can be combined with various material handling solutions such as Opti-Feed and Opti-Stack. Additionally, it can be customized with optional features to meet the specific production requirements. By adding an automatic scanning system, the Opti-Kap 3100 can identify the wood characteristics, enabling optimal utilization of resources.

Benefits

  • Vertical blade movement controlled by a servo driven crank mechanism
  • Adjustable cutting speed
  • Automatic adjustment for different wood thickness
  • Infeed (Opti-Feed) and stacking (Opti-Stack) equipment available for optimal utilization of saw
  • 6 serrated driven bottom rollers and 6 top rollers
  • Powerful servo infeed and transmission

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System TM Opti-Feed 1000 VACK https://stilesmachinery.com/series/system-tm-opti-feed-1000-vack/ Tue, 28 Nov 2023 17:04:07 +0000 https://stilesmachinery.com/?post_type=models&p=12984 Opti-Feed 1000 Vack is a vacuum de-stacking unit for feeding of complete or partial workpiece layers into different main machines, such as cross-cut saws, moulding machines, double-end tenoners, resaws and sanding machines.  This automated feeding system provides high machine capacity and frees up labor which is otherwise used on hard and repetitive work. The Opti-Feed…

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Opti-Feed 1000 Vack is a vacuum de-stacking unit for feeding of complete or partial workpiece layers into different main machines, such as cross-cut saws, moulding machines, double-end tenoners, resaws and sanding machines.  This automated feeding system provides high machine capacity and frees up labor which is otherwise used on hard and repetitive work.

The Opti-Feed 1000 Vack consists of a vacuum head suitable for feeding short workpieces of 380 – 1,600 mm (15’’-63’’). It has a feeding capacity of up to 5 layers per minute of both random or uniform lengths and widths.  The vacuum head features check valve technology, which automatically identifies and closes check valves in areas without workpieces. This ensures secure handling and lifting of layers, random lengths and widths without having to adjust vacuum heads.

Due to its modular design, the Opti-Feed 1000 Vack de-stacking unit is suspended from a portal, enabling the de-stacking of layers from packs positioned on the floor or on a conveyor.

Benefits

  • De-stacking from multiple locations
  • De-stacking to multiple destinations
  • Liberates operators from hard and repetitive work
  • Better utilization of main machine capacity
  • Gentle handling without damaging workpieces or layers
  • Minimum space requirement
  • Feeding of random lengths and widths

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Heesemann HSM Series https://stilesmachinery.com/series/heesemann-hsm-series/ Wed, 21 Jun 2023 13:30:21 +0000 https://stilesmachinery.com/?post_type=models&p=9758 The HSM series is the new Heesemann entry-level machine for small and medium-sized handcraft and industrial companies. Whether effect sanding, cross sanding, or lacquer and high-gloss sanding, whether panels, solid wood, or veneered workpieces – the Heesemann HSM is the perfect machine for handcraft businesses, and is particularly interesting for carpenters and furniture makers. It…

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The HSM series is the new Heesemann entry-level machine for small and medium-sized handcraft and industrial companies. Whether effect sanding, cross sanding, or lacquer and high-gloss sanding, whether panels, solid wood, or veneered workpieces – the Heesemann HSM is the perfect machine for handcraft businesses, and is particularly interesting for carpenters and furniture makers. It can be equipped with a cross belt for cross-sanding. The HSM is available in predefined standard configurations, equipped with two or three units, which allows the shortest delivery times and attractive prices.

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Heesemann MFA 10 Series https://stilesmachinery.com/series/heesemann-mfa-10-series/ Wed, 21 Jun 2023 13:15:24 +0000 https://stilesmachinery.com/?post_type=models&p=9721 The MFA is a truly all-around expert for all sanding tasks. It can be equipped with maximum flexibility for all conceivable applications with up to 8 calibrating, sanding, and brush units in accordance with specific customer requirements. Be it for sanding high gloss surfaces or calibrating solid wood panels: The MFA 10 can be configured…

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The MFA is a truly all-around expert for all sanding tasks. It can be equipped with maximum flexibility for all conceivable applications with up to 8 calibrating, sanding, and brush units in accordance with specific customer requirements. Be it for sanding high gloss surfaces or calibrating solid wood panels: The MFA 10 can be configured optimally for any task. Its extremely robust and durable design makes it suitable for multi-shift operation in surface finishing lines.

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KENTWOOD Moulders – M500 Series https://stilesmachinery.com/series/kentwood-moulders-m500-series/ Sat, 20 May 2023 16:36:40 +0000 https://stilesmachinery.com/?post_type=models&p=11335 The KENTWOOD M500 series is designed for top-level 4-sided moulding manufacturing. Built heavy and strong for higher speeds, deep profiling, and multiple shift usage. The M500 series is all that a high-speed moulder can offer but without the tool jointer assemblies. Top-level moulding performance while backed by Stiles superior after-support services.

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The KENTWOOD M500 series is designed for top-level 4-sided moulding manufacturing. Built heavy and strong for higher speeds, deep profiling, and multiple shift usage. The M500 series is all that a high-speed moulder can offer but without the tool jointer assemblies. Top-level moulding performance while backed by Stiles superior after-support services.

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