Venjakob - Stiles Machinery

Venjakob VEN MOVE BARREL TURNER

Jeff Gifford — Tue, 20 Aug 2024 12:40:16 +0000

Turn Over Unit to flip parts by 180° to process parts on both sides. The turn system is driven by a servo motor. This can be realized inline or in a cross transfer integrated.

INLINE:

Each rake has its own pneumatic cylinder

Able to handle different part thicknesses in one charge

IN CROSS TRANSFER:

Due to sideways infeed / outfeed faster than in-line turner
Saves space compared to in-line turner

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Venjakob VEN COAT ROLLER COATER

Jeff Gifford — Mon, 19 Aug 2024 20:31:25 +0000

The most efficient solution to coat flat parts is the roller coating technology. Nearly 100% transfer efficiency at a high productivity and short processing times due to the use of UV cureable coatings are the benefits of this technology. Venjakob offers roller coating lines for flooring (hardwood, engineered flooring, veneered
flooring, LVT etc.), for full size boards, for doors and for furniture components.

SYSTEM ADVANTAGES

highest transfer rate of all coating technologies, nearly no lost material
ideal coating technology for flat parts
pigmented and clear coating materials available
flexible configuration of coating lines due to modular design. Line can be expanded according to needed output
combination with spray application possible
all components for a coating line from one single source. Cleaning, pre-treatment, application, drying, curing, material handling

ROLLER COATER

coating process with zero vibrations due to rigid machine frame, perfect application for highest quality levels
scraper units to be taken out of the machine completely. Smoothing roller in filler machine moveable. Scrapers pressed on pneumatically, scraper oscillation motorized
easy access for adjustments and maintenance

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Venjakob VEN TRANS STACK/DESTACK

Paul — Fri, 23 Jun 2023 02:52:34 +0000

Frequently, a production run starts or ends with the automatic feeding or removal of the workpieces. Our feeders and stackers are produced in various capacity levels, with vacuum suction traverses, with or without pit.

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Venjakob VEN TRANS BELT

Jeff Gifford — Fri, 23 Jun 2023 02:43:52 +0000

The use of wide belt, grid, steel band or narrow belt conveyors is adapted to the type of workpieces as well as to the customer-specific conditions. They can be flexibly planned either as an individual solution or incorporated in a Venjakob machine line. A wide spectrum of belt types is available, matched to the individual fields of application. This even includes applications up to a maximum temperature of 840°F.

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Venjakob VEN SPRAY COMFORT

Jeff Gifford — Fri, 23 Jun 2023 02:21:28 +0000

Spray coating machines for flexible serial production.

Features:

Dual application for water and solvent based paint systems
through twin cleaning unit
Efficient and environmentally friendly: paint recovery by patented V-belt-system
High plant availability with very low cleaning effort
Automatic quick colour change system
Special flexibility with up to 4 material ring lines
Dry filter or wet extraction system
Gun drive with high performance linear servo drive (dust encapsulated)
Quick change spray gun mount
Adjustable air ratio by variable supply air fans in two-stage filter cover
Line speed infinitely adjustable
Control cabinet with SIEMENS SPS control
Large touch-panel with visualized operating interface
Process reliability with reproducible quality
Modular construction facilitates future expansion
Suitable for sea freigth in container

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Venjakob VEN SPRAY SMART

Jeff Gifford — Fri, 23 Jun 2023 02:17:31 +0000

Achieve perfect finishing results by flexible production requirements with solvent-based as well as with water-based coating material. Process reliability, reproducible quality and the low required footprint are convincing. The system is immediately operational (short installation time), user-friendly, low in maintenance and therefore provides a high saving in time.

Features:

Belt cleaning system and | or paper belt transport system save material and reduce the cleaning effort
The paint recovery unit is economical and environmentally friendly
Up to four coating material supply circuits
Easy to maintain dry filter extraction system
Filtered supply air with up to four supply air fans
Improved air flow due to enlarged spray booth volume
Integrated control cabinet with industrial PC and touch display
Modular expandable (dedusting, drying etc.)
Space-saving
Energy-saving LED booth lighting
Coating material saving thanks to precise part recognition
Coating material supply technology (quick color change system/ small-volume coating supply/pumps etc.) optionally available

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Venjakob VEN DRY VERTICAL

Paul — Wed, 07 Sep 2022 16:50:07 +0000

The drying method is based on a hot air-circulating air system, divided into different zones. A well thought-through ventilation system ensures uniform and effective ventilation in all parts of the dryer. The flexible system can be used to dry almost all types of lacquers/paints except for hardening lacquers/paints such as UV and EBC lacquers. The high-performance vertical dryer consists of a defined number of belt pallets. Following lacquer application, the parts move into the dryer and stop on a pallet which subsequently rises. The subsequent pallet is then ready for the infeed of the next workpieces. The dryer is manufactured in modular construction and adapted to the requirements of the customer.

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Venjakob VEN DRY AIR JET

Jeff Gifford — Wed, 07 Sep 2022 16:50:01 +0000

Newly designed cross slotted jets arranged throughout the entire operating width guarantee constant flow conditions in the drying compartment. Depending on the coating material, the air is heated with hot water, thermal oil or steam in special heat exchangers.

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Venjakob VEN DRY UV

Jeff Gifford — Wed, 07 Sep 2022 16:49:50 +0000

SPACE-SAVING, DURABLE, POWERFUL
Designed to impress with low wear and tear and a long service life of the UV lamps. And if needed to replace them, it’s quick and easy thanks to the modular design. Exceptionally homogeneous curing of the material surface while at the same time drying your workpieces particularly gently. Thanks to a reduction of the IR components in the UV light – referred to as a “cold mirror” – the workpiece surface heats up only slightly. This is particularly beneficial if processing temperature-sensitive materials. The modular design of all Venjakob systems offers maximum flexibility.

SPECIALLY DEVELOPED FOR EDGE HARDENING – THE VENJAKOB SURROUND UV TECHNOLOGY
Venjakob’s specially developed Surround UV technology with its special reflector geometry guarantees thorough hardening of the edges on workpieces. What makes this system so unique is the arrangement of specially aligned reflectors that avoid applying direct UV radiation to the workpieces, but still provide thorough three-dimensional radiation. Despite all this, the workpiece temperature only increases very slightly. The specially developed reflectors make it possible to cure the surfaces and edges of the workpieces in a continuous process. For clear coatings, one lamp is usually sufficient, while colored coatings require only two. This is not just effective in the edge area, but highly energy-efficient in total, as this technology allows to reduce energy consumption by 20% and more compared with conventional methods.

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