Material Finishing - Stiles Machinery https://stilesmachinery.com/process/finishing/ Machinery Solutions for Leading Manufacturers Thu, 21 Nov 2024 17:06:17 +0000 en-US hourly 1 https://wordpress.org/?v=6.8 Venjakob VEN MOVE BARREL TURNER https://stilesmachinery.com/series/venjakob-ven-move-barrel-turner/ Tue, 20 Aug 2024 12:40:16 +0000 https://stilesmachinery.com/?post_type=models&p=16666 Turn Over Unit to flip parts by 180° to process parts on both sides. The turn system is driven by a servo motor. This can be realized inline or in a cross transfer integrated. INLINE: IN CROSS TRANSFER:

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Turn Over Unit to flip parts by 180° to process parts on both sides. The turn system is driven by a servo motor. This can be realized inline or in a cross transfer integrated.

INLINE:

  • Each rake has its own pneumatic cylinder
  • Able to handle different part thicknesses in one charge

IN CROSS TRANSFER:

  • Due to sideways infeed / outfeed faster than in-line turner
  • Saves space compared to in-line turner

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Venjakob VEN COAT ROLLER COATER https://stilesmachinery.com/series/venjakob-ven-coat-roller-coater/ Mon, 19 Aug 2024 20:31:25 +0000 https://stilesmachinery.com/?post_type=models&p=16461 The most efficient solution to coat flat parts is the roller coating technology. Nearly 100% transfer efficiency at a high productivity and short processing times due to the use of UV cureable coatings are the benefits of this technology. Venjakob offers roller coating lines for flooring (hardwood, engineered flooring, veneeredflooring, LVT etc.), for full size…

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The most efficient solution to coat flat parts is the roller coating technology. Nearly 100% transfer efficiency at a high productivity and short processing times due to the use of UV cureable coatings are the benefits of this technology. Venjakob offers roller coating lines for flooring (hardwood, engineered flooring, veneered
flooring, LVT etc.), for full size boards, for doors and for furniture components.

SYSTEM ADVANTAGES

  • highest transfer rate of all coating technologies, nearly no lost material
  • ideal coating technology for flat parts
  • pigmented and clear coating materials available
  • flexible configuration of coating lines due to modular design. Line can be expanded according to needed output
  • combination with spray application possible
  • all components for a coating line from one single source. Cleaning, pre-treatment, application, drying, curing, material handling

ROLLER COATER

  • coating process with zero vibrations due to rigid machine frame, perfect application for highest quality levels
  • scraper units to be taken out of the machine completely. Smoothing roller in filler machine moveable. Scrapers pressed on pneumatically, scraper oscillation motorized
  • easy access for adjustments and maintenance

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Venjakob VEN TRANS STACK/DESTACK https://stilesmachinery.com/series/venjakob-ven-trans-stack-destack/ Fri, 23 Jun 2023 02:52:34 +0000 https://stilesmachinery.com/?post_type=models&p=9851 Frequently, a production run starts or ends with the automatic feeding or removal of the workpieces. Our feeders and stackers are produced in various capacity levels, with vacuum suction traverses, with or without pit.

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Frequently, a production run starts or ends with the automatic feeding or removal of the workpieces. Our feeders and stackers are produced in various capacity levels, with vacuum suction traverses, with or without pit.

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Venjakob VEN TRANS BELT https://stilesmachinery.com/series/venjakob-ven-trans-belt/ Fri, 23 Jun 2023 02:43:52 +0000 https://stilesmachinery.com/?post_type=models&p=9847 The use of wide belt, grid, steel band or narrow belt conveyors is adapted to the type of workpieces as well as to the customer-specific conditions. They can be flexibly planned either as an individual solution or incorporated in a Venjakob machine line. A wide spectrum of belt types is available, matched to the individual…

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The use of wide belt, grid, steel band or narrow belt conveyors is adapted to the type of workpieces as well as to the customer-specific conditions. They can be flexibly planned either as an individual solution or incorporated in a Venjakob machine line. A wide spectrum of belt types is available, matched to the individual fields of application. This even includes applications up to a maximum temperature of 840°F.

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Venjakob VEN SPRAY COMFORT https://stilesmachinery.com/series/venjakob-ven-spray-comfort/ Fri, 23 Jun 2023 02:21:28 +0000 https://stilesmachinery.com/?post_type=models&p=9843 Spray coating machines for flexible serial production. Features: Dual application for water and solvent based paint systems through twin cleaning unit Efficient and environmentally friendly: paint recovery by patented V-belt-system High plant availability with very low cleaning effort Automatic quick colour change system Special flexibility with up to 4 material ring lines Dry filter or…

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Spray coating machines for flexible serial production.

Features:
  • Dual application for water and solvent based paint systems
  • through twin cleaning unit
  • Efficient and environmentally friendly: paint recovery by patented V-belt-system
  • High plant availability with very low cleaning effort
  • Automatic quick colour change system
  • Special flexibility with up to 4 material ring lines
  • Dry filter or wet extraction system
  • Gun drive with high performance linear servo drive (dust encapsulated)
  • Quick change spray gun mount
  • Adjustable air ratio by variable supply air fans in two-stage filter cover
  • Line speed infinitely adjustable
  • Control cabinet with SIEMENS SPS control
  • Large touch-panel with visualized operating interface
  • Process reliability with reproducible quality
  • Modular construction facilitates future expansion
  • Suitable for sea freigth in container

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Venjakob VEN SPRAY SMART https://stilesmachinery.com/series/venjakob-ven-spray-smart/ Fri, 23 Jun 2023 02:17:31 +0000 https://stilesmachinery.com/?post_type=models&p=9841 Achieve perfect finishing results by flexible production requirements with solvent-based as well as with water-based coating material. Process reliability, reproducible quality and the low required footprint are convincing. The system is immediately operational (short installation time), user-friendly, low in maintenance and therefore provides a high saving in time. Features: Belt cleaning system and | or…

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Achieve perfect finishing results by flexible production requirements with solvent-based as well as with water-based coating material. Process reliability, reproducible quality and the low required footprint are convincing. The system is immediately operational (short installation time), user-friendly, low in maintenance and therefore provides a high saving in time.

Features:
  • Belt cleaning system and | or paper belt transport system save material and reduce the cleaning effort
  • The paint recovery unit is economical and environmentally friendly
  • Up to four coating material supply circuits
  • Easy to maintain dry filter extraction system
  • Filtered supply air with up to four supply air fans
  • Improved air flow due to enlarged spray booth volume
  • Integrated control cabinet with industrial PC and touch display
  • Modular expandable (dedusting, drying etc.)
  • Space-saving
  • Energy-saving LED booth lighting
  • Coating material saving thanks to precise part recognition
  • Coating material supply technology (quick color change system/ small-volume coating supply/pumps etc.) optionally available

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Makor Sanding Machine – LF https://stilesmachinery.com/series/makor-sanding-lf/ Fri, 23 Jun 2023 01:46:27 +0000 https://stilesmachinery.com/?post_type=models&p=9836 The Makor LF 4-6 sanding and brushing machine is designed for the sanding and denibbing of mouldings, linear profiles, and furniture pieces. It is made Comprised of steel and aluminum components, this machine provides great accessibility with rubberized rollers to improve adhesion and reduce vibrations on the material. The speed is easily adjusted from the…

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The Makor LF 4-6 sanding and brushing machine is designed for the sanding and denibbing of mouldings, linear profiles, and furniture pieces. It is made Comprised of steel and aluminum components, this machine provides great accessibility with rubberized rollers to improve adhesion and reduce vibrations on the material. The speed is easily adjusted from the control panel, and optional dust extraction hoods keep the brushes clean and working efficiently.

 

  • Rubberized roller transport system
  • Brush units with inverter
  • Low operating costs
  • Extremely fast set-up
  • High production speeds

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Makor Spray Machines – IRIDE UV https://stilesmachinery.com/series/spraying-iride-uv/ Fri, 23 Jun 2023 01:19:39 +0000 https://stilesmachinery.com/?post_type=models&p=9832 IRIDE UV Compliant with anti-pollution and environmental protection standards, it allows spraying, in automatic and in-line, of UV ray photosensitive products on mouldings, pictures frames, valances, matchboards, and door and window elements. Noiseless transport system. It is equipped with a booth to completely protect the working area with glazed walls in UV radiation proof matt…

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IRIDE UV Compliant with anti-pollution and environmental protection standards, it allows spraying, in automatic and in-line, of UV ray photosensitive products on mouldings, pictures frames, valances, matchboards, and door and window elements. Noiseless transport system. It is equipped with a booth to completely protect the working area with glazed walls in UV radiation proof matt material. Perfect internal visibility, stainless steel suction chamber, effective filtering system. Stainless steel tanks, easy to clean.

  • Realized to apply UV 100% acrylic coating products
  • Standard stainless steel vats
  • Complete product recovery
  • Product circuit with heater for UV products
  • High efficiency filtering specifically realized for 100% UV products

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Makor Drying System – MULTIDRY https://stilesmachinery.com/series/drying-system-multidry/ Fri, 23 Jun 2023 01:07:29 +0000 https://stilesmachinery.com/?post_type=models&p=9828 MULTIDRY It dries water-based or solvent based coatings that require medium to long drying times. Particular care has been dedicated to the structural design of bar-trays to ensure maximum load capacity, thus optimizing oven performances in terms of durability and stability. The structure made of robust painted steel profiles is completely insulated. Lifting and lowering…

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MULTIDRY It dries water-based or solvent based coatings that require medium to long drying times. Particular care has been dedicated to the structural design of bar-trays to ensure maximum load capacity, thus optimizing oven performances in terms of durability and stability. The structure made of robust painted steel profiles is completely insulated. Lifting and lowering of the trays is through mechanisms and chains. High performance without vibrations. Practical controls placed on the electrical panel. Simple airflow management.

  • Ideal for drying water based and solvent based coatings with long drying times
  • Wide modularity, version 2-3-4-6 stages, with zones optimization for efficient drying
  • Bar or belt trays version
  • Bar trays size: 3600 – 5500 mm
  • Belt trays size: 5500 – 7000 mm
  • Working width: 1300 or 1600 mm
  • Pieces capacity from 1 to 8 production hours

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